Modular & Simple Install

A conveyor section powered by a single Pulseroller Senergy motor drive roller (MDR) is mechanically linked with just enough free-turning (gravity type) rollers to constitute a controllable zone. This zone is usually not much longer than the item to be conveyed. With the proper control system strategy, an end-user can easily assemble individual MDR zones like building blocks to make zero pressure accumulation conveyor subsystems.

Instead of having a single 100 ft. accumulation conveyor with a 5HP, 480-volt motor that's always running, and an air feed drop for each zone, you can now effectively have ten manageable 10 ft. modular accumulation conveyors. Each one typically consists of 4 zones at 30 in. each, per 10 ft. section, all connected. This new configuration removes the troublesome air and air piping that are prone to leaks, and your power sourcing can be as simple as plugging into a standard 120-volt household wall receptacle. Most importantly, the motors only run when and where the product is present, significantly reducing energy consumption.

Saves Energy

One of the greatest advantages of motorized drive roller conveyors is the fact that, with the proper control system strategy, MDR zones run just 10-50% of your operational time. Contrast this with conventional conveyors which typically run all the time whether they are accumulating product or not. This means you will enjoy significant energy savings with a Senergy MDR. Customers are seeing energy savings from 30 to 70%.

Safer

Our Senergy motorized drive roller is powered by 24 volts DC, and has no major pinch points. It provides just enough motive power and torque to control a short zone, and there is never enough drive power to be considered dangerous. In most cases, you can literally grab a running motorized roller with your bare hand and make it stop with only a handshake grip.

Quiet

Conveyor systems powered by Senergy MDRs are much quieter than conventional conveyors. They operate only when necessary and at a quiet 40dB.

Truly Plug and Play

The phrase "plug and play" has become ubiquitous in product marketing. Many companies and products promise you plug and play for obvious reasons, but in truth they fail to deliver the plug or the play. When you use Senergy and ConveyLinx together in your motorized drive roller conveyor systems, plug and play becomes a reality.

Conveylinx and Senergy are installed with simple plug in style JST or M8 connectors. With our patented installation process the "play" in many cases, is as easy as pressing a button on the ConveyLinx card or via our EasyRoll software. Taking it a step further, when customizations are necessary, you simply plug in an Ethernet cable to connect ConveyLinx to your PC running EasyRoll. Simple as can be!

Reduced Maintenance Costs

It’s simple. Because our Senergy MDRs run only as needed, there's less wear and tear on components. We use sealed for life bearings, and most of our motors are interchangeable. This means you only have to stock one spare part.  

Reduced Inventory

For the entire range of gearboxes available for the Senergy product, the same identical electric motor is used. The electrical performance is governed by the separate PULSEROLLER control module. This means that you get a full range of performance by only needing to select the proper gearbox and not a confusing combination of separate electric motors and gearboxes. This can result in a single Senergy part number replacing multiple motors in legacy installations.