
Conveylinx-Ai2 Advanced Intelligence Drive Control
ConveyLinx-Ai2 is our advanced intelligence, high end networked motor drive controller which provides many innovative features for zero pressure accumulation or ANY application utilizing low voltage brushless DC motors.

Over the past 10 years, the
ConveyLinx Family
has become the industry's favorite choice for controlling low voltage conveyor and other islands of automation.
ConveyLinx-Ai2
is a networked dual motor controller in an
IP54 package
that contains highly advanced features such as built-in accumulation, stand-alone programmability, dynamic braking, closed-loop speed, internal tracking and so much more. With a quarter-million installed globally, it's apparent the need for in-depth modular control and diagnostics over a high-speed network is a necessity in today's automation applications.
ConveyLinx-Ai2
is the most powerful controller within the PULSEROLLER family. It gives you in-depth control of every possible Senergy-Ai MDR and geared drive application available.
Out of the box,
ConveyLinx-Ai2
is a zero pressure accumulation (
ZPA
) controller for either two
Senergy-Ai
or
Pulse Geared Drive-Ai
drives. This is accomplished by connecting two drive motors, two sensors, supplementary I/O, and a standard Cat5 shielded ethernet cable to the next downstream card.
After wiring is completed, you must install our free downloadable software package
EasyRoll
. After installation, a PC is connected to the first or last
ConveyLinx-Ai2
module by using a standard Ethernet cable.
EasyRoll
then initiates automatic addressing and configuration for
ZPA
operations of each card connected. Further changes to the configuration can also be accomplished by using
EasyRoll
. There is a wide range of parameters that can be adjusted including roller speed, acceleration, deceleration, direction of transportation, jam time values, ZPA release functions and many more features only found in
ConveyLinx-Ai2
.
When it comes to more complex conveyors, ConveyLinx-Ai2
can be directly connected to most major brand PLC's using Ethernet I/P
, ProfiNet I/O
, Modbus-TCP
, or CC-Link IE Field Basic
protocols. All required interface and configuration files are available for download. Once a PLC is connected it may simply provide supervisory control where ConveyLinx is operating the local logic for ZPA Mode
, even though a PLC is not required for ZPA operation
. The PLC can issue commands to accumulate and release individual zones as well as read and write tracking data. ConveyLinx modules can also be placed in PLC I/O Mode
where all on board logic is suspended and the PLC takes over complete control of motors and reacting to sensor inputs. This in essence make the ConveyLinx module a remote I/O block with motor control capability. Any given system can contain a mix of ConveyLinx modules in both ZPA Mode and PLC Mode.
ConveyLinx-Ai2
also supports internal tracking for your ZPA
system. Tracking Data
can be passed from zone to zone automatically as product travels down the conveyor system. If there are complex mechanical controls on the conveyor such as pushers, transfers, mergers, or diverters,
you can use the internal tracking to make the appropriate decision.
Even though ConveyLinx-Ai2
retains all settings and adjustments in its internal non volatile memory; once you have fully configured and adjusted your system with EasyRoll
, you can create a backup
file containing all the settings and save it to you PC. This backup file can be used to restore
a given system back to its last known good operating state just in case something was unwittingly changed or modified.
- 24V motor drive roller (MDR) or geared drive control system
- 2 zones per module reduces cost and saves time
- ZPA logic built in for quick installation
- Automatically reads Senergy-Ai motor connected for important information
- Seamless integration with ConveyLinx and ConveyLinx-IO
- Capable of user programmable on board logic for special applications
- 4-pin M8 standard connectors for motors and sensors
- Ethernet networked for all major PLC suppliers
- ODVA Ethernet I/P conformance tested
- Profinet IO conformance tested
- Low profile design
- Capable of driving all PULSEROLLER Senergy-Ai motors
Card title
Card subtitle
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Card linkAnother link- Reduces Cost and Saves Time
- Super Compact Design
Deterministic Network
Collects Important Information
Robust M8 Connections
CE ETL UL and IP54
Drawings
ConveyLinx-Ai2 3022-0000 ANSI A
Part Number: ConveyLinx-Ai2 3022-0000
Updated: 13-Sep-2022 Format: .pdf
Description: ConveyLinx-Ai2 Module dimensioned drawing - ANSI A size (LTR).ConveyLinx-Ai2 Form ANSI B
Part Number: ConveyLinx-Ai2 Form Factor
Updated: 13-Sep-2022 Format: AutoCAD (.dwg)
Description: ConveyLinx-Ai2 Family Form Factor Module dimensioned drawing - ANSI B size (11 x 17).
Same drawing for ConveyLinx-Ai2, ConveyLinx-Ai2-F, ConveyLinx-Ai2-HPS, ConveyLinx-IO, MotionLinx-Ai2, and MotionLinx-IOConveyLinx-Ai2 Form STEP
Part Number: ConveyLinx-Ai2 Form Factor
Updated: 13-Sep-2022 Format: STEP
Description: ConveyLinx-Ai2 Family Form Factor Module 3D model in STEP format.
Same model for ConveyLinx-Ai2, ConveyLinx-Ai2-F, ConveyLinx-Ai2-HPS, ConveyLinx-IO, MotionLinx-Ai2, and MotionLinx-IOConveyLinx-Ai3-24-FC 3023-0001 ANSI A
Part Number: ConveyLinx-Ai3-24-FC 3023-0001
Updated: 18-Apr-2023 Format: .pdf
Description: ConveyLinx-Ai3-24-FC Module dimensioned drawing - ANSI A size (LTR).ConveyLinx-Ai3-24-FC 3023-0001 ANSI B
Part Number: ConveyLinx-Ai3-24-FC 3023-0001
Updated: 18-Apr-2023 Format: AutoCAD (.dwg)
Description: ConveyLinx-Ai3-24-FC Module dimensioned drawing - ANSI B size (11 x 17).ConveyLinx-Ai3-24-FC 3023-0001 STEP
Part Number: ConveyLinx-Ai3-24-FC 3023-0001
Updated: 18-Apr-2023 Format: STEP
Description: ConveyLinx-Ai3-24-FC Module 3D model in STEP format.ConveyLinx-Ai3-24-RC 3023-0002 ANSI A
Part Number: ConveyLinx-Ai3-24-RC 3023-0002
Updated: 18-Apr-2023 Format: .pdf
Description: ConveyLinx-Ai3-24-RC Module dimensioned drawing - ANSI A size (LTR).ConveyLinx-Ai3-24-RC 3023-0002 ANSI B
Part Number: ConveyLinx-Ai3-24-RC 3023-0002
Updated: 18-Apr-2023 Format: AutoCAD (.dwg)
Description: ConveyLinx-Ai3-24-RC Module dimensioned drawing - ANSI B size (11 x 17).ConveyLinx-Ai3-24-RC 3023-0002 STEP
Part Number: ConveyLinx-Ai3-24-RC 3023-0002
Updated: 18-Apr-2023 Format: STEP
Description: ConveyLinx-Ai3-24-RC Module 3D model in STEP format.
Certifications
ODVA - Declaration of Conformity
Title and Version: ODVA Declaration of Conformity
Updated: 2-Apr-2015 Format: PDF
Description: ODVA Declaration of Conformity for all ConveyLinx modules utilizing EthernetIP firmware 5.0 and above per file 11390.01.ProfiNet - Declaration of Conformity
Title and Version: PROFIBUS/PROFINET Declaration of Conformity
Updated: 13-Apr-2018 Format: PDF
Description: Declaration of Conformity for all ConveyLinx modules utilizing firmware 4.1.0 and above per Certificate Number Z11006.REACH Statement
Title: Industrial Software REACH Statement
Updated: 05-Mar-2020 Format: PDF
Description: REACH regulation EC 1907/2006) compliance for ConveyLinx, ConveyLinx-ECO, ConveyLinx-Ai, ConveyLinx-Ai2, ConveyLinx-IO, MotionLinx-Ai, MotionLinx-IO, ConveyLinx-DRC, ConveyLinx-DRC-Ai, E-QUBE, EZ-QUBE, E-QUBE-Ai, EZ-24, IQZonz.RoHS Declaration of Conformity
Title: Declaration of Conformity for RoHS 3
Updated: 04-Feb-2021 Format: PDF
Specification: Directive 2015/863/EU (RoHS 3)
Description: Declaration of Conformity for Directive 2015/863/EU (RoHS 3) for ConveyLinx-Ai2, ConveyLinx-IO, MotionLinx-Ai, MotionLinx-IO and EQube-Ai.UL Certificate of Compliance
Title: UL Certificate of Compliance
Updated: 21-Nov-2021 Format: PDF
Description: UL Certificate of Compliance for Pulseroller Controllers and Accessories as UL Recognized devices for US/CSA per UL Specification 61800-5-1.
Software
- EasyRoll
(Current)_EasyRoll_V4_22
Title: EasyRoll Tool
Version: V4.22 CURRENT VERSION
Description: Configuration software for all ConveyLinx and ConveyLinx-Ai2/Ai3 modules. This version is required for all ConveyLinx-Ai2/Ai3 modules with hardware revision 20 and higher.
See ConveyLinx-Ai Family Complete Guide Section 4.1 Module Hardware Revisions for details.
Please note that these restrictions do not apply to ConveyLinx ERSC family modules.EasyRoll_V4_07
Title: EasyRoll
Version: V4.07
Description: Configuration software for all ConveyLinx and ConveyLinx-Ai2 modules with hardware Revision 10 or lower.
Minimum ConveyLinx firmware required: 4.24
ConveyLinx-Ai2 firmware required: Any
EasyRoll V4.22 is required for ConveyLinx-Ai2/Ai3 hardware revision 20 and higher.
This is the last EasyRoll version that includes Itoh motor profilesEasyRoll_V4_21
Title: EasyRoll
Version: V4.21
Description: Configuration software for ConveyLinx and ConveyLinx-Ai2/Ai3 family modules with hardware revision 10 or lower. See ConveyLinx-Ai Family Complete Guide Section 4.1 Module Hardware Revisions for details.
Minimum ConveyLinx ERSC Firmware: 4.25/5.02
Includes support for slave motor function (ERSC) and earliest version that supports ConveyLinx-Ai3 modules.
ConveyLogix(Current)_ConveyLogix_V2_10
Title: ConveyLogix Programmer
Version: V2.10 CURRENT VERSION
Updated: 20-July-2023 Description: Programmer for writing and loading custom programming into ConveyLinx-ERSC Family, ConveyLinx-Ai2 Family, ConveyLinx-IO, and ConveyNet I/P modules.
Includes support for ConveyLinx-Ai3-48 modules
Programs written in this version are Not backwards compatible with previous ConveyLogix versionsConveyLogix Programmers Guide
Publication Number: ERSC-1200
Title: ConveyLogix Programmer's Guide
Version: V2.2
Release: July 2016
Description: Complete usage and program instruction reference for ConveyLogix Programming software.ConveyLogix_V2-02-01
Title: ConveyLogix Programmer
Version: V2.02.01
Description: Programmer for writing and loading custom programming into ConveyLinx-ERSC Family and ConveyNet I/P modules.
Programs written in this version are Not backwards compatible with previous ConveyLogix versionsConveyLogix_V2-02
Title: ConveyLogix Programmer
Version: V2.02
Description: Programmer for writing and loading custom programming into ConveyLinx-ERSC Family and ConveyNet I/P modules.
Programs written in this version are Not backwards compatible with previous ConveyLogix versionsConveyLogix_V2-07
Title: ConveyLogix Programmer
Version: V2.07
Description: Programmer for writing and loading custom programming into ConveyLinx-ERSC Family, ConveyLinx-Ai2 Family, ConveyLinx-IO, and ConveyNet I/P modules.
Programs written in this version are Not backwards compatible with previous ConveyLogix versionsConveyLogix_V2-09
Title: ConveyLogix Programmer
Version: V2.09 CURRENT VERSION
Description: Programmer for writing and loading custom programming into ConveyLinx-ERSC Family, ConveyLinx-Ai2 Family, ConveyLinx-IO, and ConveyNet I/P modules.
Programs written in this version are Not backwards compatible with previous ConveyLogix versions
Firmware
- Current VersionPrevious Versions
ConveyLinxAi_4_19
Title: Conveylinx Ai Firmware
Version: V4.19
Description: ConveyLinx-Ai Family firmware which must be downloaded using the EasyRoll or EasyRoll+. This Firmware is for all ConveyLinx-Ai2 and ConveyLinx-IO modelsConveyLinxAi_4_22_3
Title: Conveylinx AI Firmware
Version: V4.22.3
Description: ConveyLinx-Ai and ConveyLinx-IO firmware which must be downloaded using the EasyRoll Tool.ConveyLinxAi_5_04_0
Title: Conveylinx AI Firmware
Version: V5.04
Description: ConveyLinx-Ai and ConveyLinx-IO firmware which must be downloaded using the EasyRoll Tool.ConveyLinxAi_5_04_05
Title: Conveylinx AI Firmware
Version: V5.04.05
Description: ConveyLinx-Ai firmware which must be downloaded using the EasyRoll Tool.ConveyLinxAi_6_2_0
Title: Conveylinx Ai Firmware
Version: V6.02.0
Date: 05-Jan-2022
Description: ConveyLinx-Ai firmware which must be downloaded using EasyRoll or EasyRoll+
This Firmware is for all ConveyLinx-Ai2, ConveyLinx-Ai3, and ConveyLinx-IO models
All 6.x.x firmware requires EasyRoll V22 or higher or EasyRoll+ to installConveyLinxAi_6_4_0
Title: Conveylinx Ai Firmware
Version: V6.04.0
Date: 15-Feb-2023
Description: ConveyLinx-Ai firmware which must be downloaded using EasyRoll or EasyRoll+
This Firmware is for all ConveyLinx-Ai2, ConveyLinx-Ai3, and ConveyLinx-IO models
All 6.x.x firmware requires EasyRoll V22 or higher or EasyRoll+ to install
PLC Connectivity
- Ethernet I/P
(Current) EDS & AOI V6_06
Title: Ethernet I/P EDS & Rockwell AOI Files for ConveyLinx Ai Family
Version: V6.06
Updated: 04-Oct-2023 Format: .zip
Description: Ethernet I/P EDS & icon files for ConveyLinx-Ai Family controllers. EDS file is for use with any Ethernet I/P compatible PLC's programming environment. Also included are ConveyLinx Ai Family Add On Instructions (AOI) files for import into Rockwell RSLogix programming environment.
Includes EDS support for Codesys and Delta PLCs.EDS & AOI V5_04
Title: Ethernet I/P EDS & Rockwell AOI Files for ConveyLinx Ai Family
Version: V5.04
Updated: 18-July-2023 Format: .zip
Description: Ethernet I/P EDS & icon files for ConveyLinx-Ai Family controllers. EDS file is for use with any Ethernet I/P compatible PLC's programming environment. Also included are ConveyLinx-Ai Family Add On Instructions (AOI) files for import into Rockwell RSLogix programming environment.
Profinet I/OSiemens UDTs for Step 7Siemens UDTs for TiA PortalMitsubishi CC Link IE Field Basic
Versatile
ConveyLinx-Ai2
gives you in-depth control of virtually every possible
Senergy-Ai
motor driven roller (MDR) or geared drive application in use today. It can also be connected to most major brand
PLC's
using
Ethernet-I/P
,
ProfiNet-I/O
,
Modbus-TCP
, or
CC-Link IE Field Basic
with all required support files available for download. Once a PLC is connected,
ConveyLinx-Ai2
can be configured to take control over every zone in the conveyor system.
Gives You Complete Control Over the System
ConveyLinx-Ai2 offers the user three levels of control. The first is default
ZPA mode, which allows basic control over motor speed, zone accumulation, internal tracking and zone communication. Even though ConveyLinx has control over the local logic so
a PLC is not required for operation
; you can still connect a PLC and provide supervisory controls. Second is
PLC I/O mode, in which the module’s default internal logic program is suspended, allowing a PLC to connect and take full control of the module’s I/O and registers. This mode effectively turns the card into a remote I/O block with DC motor control. Third, the module’s internal logic can be suspended, and a programmer can use
ConveyLogix software to create customized programs with direct download to the
ConveyLinx-Ai2
controller. This allows an operator to control all motors and I/O, effectively transforming the module into a fully functional PLC. This type of control makes it perfect for controlling the more complex mechanical devices on a system without the use of another PLC.
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