
Conveylinx-Ai2 Advanced Intelligence Drive Control
ConveyLinx-Ai2 is our advanced intelligence, high end networked motor drive controller which provides many innovative features for zero pressure accumulation or ANY application utilizing low voltage brushless DC motors.

Over the past 10 years, the
ConveyLinx Family
has become the industry's favorite choice for controlling low voltage conveyor and other islands of automation.
ConveyLinx-Ai2
is a networked dual motor controller in an
IP54 package
that contains highly advanced features such as built-in accumulation, stand-alone programmability, dynamic braking, closed-loop speed, internal tracking and so much more. With a quarter-million installed globally, it's apparent the need for in-depth modular control and diagnostics over a high-speed network is a necessity in today's automation applications.
ConveyLinx-Ai2
is the most powerful controller within the PULSEROLLER family. It gives you in-depth control of every possible Senergy-Ai MDR and geared drive application available.
Out of the box,
ConveyLinx-Ai2
is a zero pressure accumulation (
ZPA
) controller for either two
Senergy-Ai
or
Pulse Geared Drive-Ai
drives. This is accomplished by connecting two drive motors, two sensors, supplementary I/O, and a standard Cat5 shielded ethernet cable to the next downstream card.
After wiring is completed, you must install our free downloadable software package
EasyRoll
. After installation, a PC is connected to the first or last
ConveyLinx-Ai2
module by using a standard Ethernet cable.
EasyRoll
then initiates automatic addressing and configuration for
ZPA
operations of each card connected. Further changes to the configuration can also be accomplished by using
EasyRoll
. There is a wide range of parameters that can be adjusted including roller speed, acceleration, deceleration, direction of transportation, jam time values, ZPA release functions and many more features only found in
ConveyLinx-Ai2
.
When it comes to more complex conveyors, ConveyLinx-Ai2
can be directly connected to most major brand PLC's using Ethernet I/P
, ProfiNet I/O
, Modbus-TCP
, or CC-Link IE Field Basic
protocols. All required interface and configuration files are available for download. Once a PLC is connected it may simply provide supervisory control where ConveyLinx is operating the local logic for ZPA Mode
, even though a PLC is not required for ZPA operation
. The PLC can issue commands to accumulate and release individual zones as well as read and write tracking data. ConveyLinx modules can also be placed in PLC I/O Mode
where all on board logic is suspended and the PLC takes over complete control of motors and reacting to sensor inputs. This in essence make the ConveyLinx module a remote I/O block with motor control capability. Any given system can contain a mix of ConveyLinx modules in both ZPA Mode and PLC Mode.
ConveyLinx-Ai2
also supports internal tracking for your ZPA
system. Tracking Data
can be passed from zone to zone automatically as product travels down the conveyor system. If there are complex mechanical controls on the conveyor such as pushers, transfers, mergers, or diverters,
you can use the internal tracking to make the appropriate decision.
Even though ConveyLinx-Ai2
retains all settings and adjustments in its internal non volatile memory; once you have fully configured and adjusted your system with EasyRoll
, you can create a backup
file containing all the settings and save it to you PC. This backup file can be used to restore
a given system back to its last known good operating state just in case something was unwittingly changed or modified.
- 24V motor drive roller (MDR) or geared drive control system
- 2 zones per module reduces cost and saves time
- ZPA logic built in for quick installation
- Automatically reads Senergy-Ai motor connected for important information
- Seamless integration with ConveyLinx and ConveyLinx-IO
- Capable of user programmable on board logic for special applications
- 4-pin M8 standard connectors for motors and sensors
- Ethernet networked for all major PLC suppliers
- ODVA Ethernet I/P conformance tested
- Profinet IO conformance tested
- Low profile design
- Capable of driving all PULSEROLLER Senergy-Ai motors
Card title
Card subtitle
Some quick example text to build on the card title and make up the bulk of the card's content.
Card linkAnother link- Reduces Cost and Saves Time
- Super Compact Design
Deterministic Network
Collects Important Information
Robust M8 Connections
CE ETL UL and IP54
Drawings
-
ConveyLinx-Ai2 3022-0000 ANSI A
Part Number: ConveyLinx-Ai2 3022-0000
Updated: 13-Sep-2022 Format: .pdf
Description: ConveyLinx-Ai2 Module dimensioned drawing - ANSI A size (LTR). -
ConveyLinx-Ai2 Form ANSI B
Part Number: ConveyLinx-Ai2 Form Factor
Updated: 13-Sep-2022 Format: AutoCAD (.dwg)
Description: ConveyLinx-Ai2 Family Form Factor Module dimensioned drawing - ANSI B size (11 x 17).
Same drawing for ConveyLinx-Ai2, ConveyLinx-Ai2-F, ConveyLinx-Ai2-HPS, ConveyLinx-IO, MotionLinx-Ai2, and MotionLinx-IO -
ConveyLinx-Ai2 Form STEP
Part Number: ConveyLinx-Ai2 Form Factor
Updated: 13-Sep-2022 Format: STEP
Description: ConveyLinx-Ai2 Family Form Factor Module 3D model in STEP format.
Same model for ConveyLinx-Ai2, ConveyLinx-Ai2-F, ConveyLinx-Ai2-HPS, ConveyLinx-IO, MotionLinx-Ai2, and MotionLinx-IO
-
Certifications
-
ConveyLinx-Ai Family Complete Guide
Title and Version: Conveylinx-Ai Family Complete Guide V2.1
Updated: 15-Apr-2022 Description: PDF of all of the online content for the ConveyLinx-Ai2 Family modules including PLC Developer, ConveyMerge, and PLC connectivity information. -
ODVA - Declaration of Conformity
Publication Number: File Number: 11390.01
Title and Version: ODVA Declaration of Conformity
Description: ODVA Declaration of Conformity for all ConveyLinx modules utilizing EthernetIP firmware 5.0 and above. -
ProfiNet - Declaration of Conformity
Publication Number: Certificate Number: Z11006
Title and Version: PROFIBUS/PROFINET Declaration of Conformity
Description: ODVA Declaration of Conformity for all ConveyLinx modules utilizing EthernetIP firmware 4.1.0 and above. -
RoHS Declaration of Conformity
Specification: Directive 2015/863/EU (RoHS 3)
Description: Declaration of Conformity for RoHS 3 for ConveyLinx-Ai2, ConveyLinx-IO, MotionLinx-Ai, MotionLinx-IO and EQube-Ai.
-
Software
PLC Connectivity
Versatile
ConveyLinx-Ai2
gives you in-depth control of virtually every possible
Senergy-Ai
motor driven roller (MDR) or geared drive application in use today. It can also be connected to most major brand
PLC's
using
Ethernet-I/P
,
ProfiNet-I/O
,
Modbus-TCP
, or
CC-Link IE Field Basic
with all required support files available for download. Once a PLC is connected,
ConveyLinx-Ai2
can be configured to take control over every zone in the conveyor system.
Gives You Complete Control Over the System
ConveyLinx-Ai2 offers the user three levels of control. The first is default
ZPA mode, which allows basic control over motor speed, zone accumulation, internal tracking and zone communication. Even though ConveyLinx has control over the local logic so
a PLC is not required for operation
; you can still connect a PLC and provide supervisory controls. Second is
PLC I/O mode, in which the module’s default internal logic program is suspended, allowing a PLC to connect and take full control of the module’s I/O and registers. This mode effectively turns the card into a remote I/O block with DC motor control. Third, the module’s internal logic can be suspended, and a programmer can use
ConveyLogix software to create customized programs with direct download to the
ConveyLinx-Ai2
controller. This allows an operator to control all motors and I/O, effectively transforming the module into a fully functional PLC. This type of control makes it perfect for controlling the more complex mechanical devices on a system without the use of another PLC.
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